Gilsonite

Gilsonite Chemical Composition and Structure

· 1 min read · Sun Gilsonite Technical Team

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Gilsonite Chemical Composition and Structure – Gilsonite 50 lb woven bag

To use gilsonite well, it helps to know what it is made of. Gilsonite is a complex natural hydrocarbon, but its composition can be described in a few simple terms.

Elemental analysis

Typical values for commercial gilsonite are:

  • Carbon: 75–85%
  • Hydrogen: 8–10%
  • Nitrogen: 0.5–3%
  • Sulfur: 0.3–4%
  • Oxygen: 0.5–4%

The relatively high nitrogen content is characteristic of natural asphalts and contributes to their excellent adhesion.

Molecular families

Gilsonite consists mainly of asphaltenes and resins, with only small amounts of oils. Many molecules contain polar groups (nitrogen, sulfur and oxygen), known as NSO compounds, together with saturated and aromatic hydrocarbon chains. These polar groups help gilsonite stick to mineral surfaces, pigments and steel.

Gilsonite lumps in a jumbo bag – gilsonite application

Ash and impurities

Ash is the non-combustible mineral matter left after burning. High-quality gilsonite has low ash, typically below 5%, and very low moisture (below 1%). Low ash is important for inks, paints and drilling fluids, where mineral particles could cause abrasion or affect performance. Read more in why ash content matters in gilsonite.

Volatile matter

When heated without air, gilsonite releases 55–75% volatile matter. This property is useful in foundry sand, where gas release during casting creates a clean mould–metal interface.

Solubility

Gilsonite is almost completely soluble in toluene, trichloroethylene and carbon disulfide, and it blends easily with bitumen and many oils. It is insoluble in water, alcohols and acetone, which explains its water and chemical resistance.

What it means for users

This composition gives gilsonite its key properties: high softening point, strong adhesion, deep black colour, low density and chemical resistance. All Sun Gilsonite grades, including our gilsonite powder, are supplied with a COA showing the critical values.

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Data sheet

Gilsonite Powder

Data sheet – Gilsonite Powder
PropertyTypical valueTest method
AppearanceBlack to dark brown powderVisual
Particle size100 – 200 meshSieve
Softening point (R&B)150 – 220 °CASTM D36
Ash content, max5 %ASTM D3174
Moisture, max1 %ASTM D95
Volatile matter55 – 75 %ASTM D3175
Solubility in toluene, min99 %ASTM D2042
Specific gravity @ 25°C1.04 – 1.10ASTM D70
Typical dosageDrilling 2–8 lb/bbl · asphalt 4–12 % of binder · foundry 0.3–1.0 %
Packing25 kg multi-wall paper or PP bags, palletized and stretch-wrapped; 1 MT jumbo bags.

Typical values. The final specification is confirmed in the COA of each shipment.

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