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Gilsonite in High-Solids and Lower-VOC Coatings

· 1 min read · Sun Gilsonite Technical Team

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Gilsonite in High-Solids and Lower-VOC Coatings – Strapped and wrapped gilsonite pallets ready to ship

Regulations push coatings toward lower volatile organic compounds (VOC).

Challenges

Gilsonite needs solvent to dissolve, so formulators must balance solids and viscosity.

Approaches

  • Use lower softening point grades for lower solution viscosity
  • Combine with reactive diluents or oils
  • Use gilsonite in emulsions (with emulsifiers)
Rows of palletized gilsonite in the loading yard – paint application

Emulsions

Gilsonite can be blended into asphalt emulsions for water-based coatings.

Why VOC matters

Volatile organic compounds contribute to smog and are regulated in many regions. Coating manufacturers reduce VOC by increasing solids or switching to water-based systems.

Options with gilsonite

Approach Notes
Higher solids solvent coatings Use lower softening point grades for lower viscosity
Emulsions Gilsonite dissolved in bitumen, then emulsified
Hot-applied compounds No solvent; applied hot

Testing

Measure VOC by the relevant method and confirm drying, sag and film properties at the new solids level.

See paint grade gilsonite.

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Data sheet

Ink & Paint Grade Gilsonite

Data sheet – Ink & Paint Grade Gilsonite
PropertyTypical valueTest method
AppearanceDark brown–black powderVisual
Softening point (R&B)150 – 180 °CASTM D36
Ash content, max3 %ASTM D3174
Moisture, max1 %ASTM D95
Solubility in toluene, min99 %ASTM D2042
Particle size200 – 600 meshSieve
Typical dosageInk varnish: 20–40 % in oil
Packing25 kg paper bags with PE liner, palletized.

Typical values. The final specification is confirmed in the COA of each shipment.

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