Gilsonite in High-Solids and Lower-VOC Coatings
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Regulations push coatings toward lower volatile organic compounds (VOC).
Challenges
Gilsonite needs solvent to dissolve, so formulators must balance solids and viscosity.
Approaches
- Use lower softening point grades for lower solution viscosity
- Combine with reactive diluents or oils
- Use gilsonite in emulsions (with emulsifiers)

Emulsions
Gilsonite can be blended into asphalt emulsions for water-based coatings.
Why VOC matters
Volatile organic compounds contribute to smog and are regulated in many regions. Coating manufacturers reduce VOC by increasing solids or switching to water-based systems.
Options with gilsonite
| Approach | Notes |
|---|---|
| Higher solids solvent coatings | Use lower softening point grades for lower viscosity |
| Emulsions | Gilsonite dissolved in bitumen, then emulsified |
| Hot-applied compounds | No solvent; applied hot |
Testing
Measure VOC by the relevant method and confirm drying, sag and film properties at the new solids level.
Recommended product
Data sheet
Ink & Paint Grade Gilsonite
| Property | Typical value | Test method |
|---|---|---|
| Appearance | Dark brown–black powder | Visual |
| Softening point (R&B) | 150 – 180 °C | ASTM D36 |
| Ash content, max | 3 % | ASTM D3174 |
| Moisture, max | 1 % | ASTM D95 |
| Solubility in toluene, min | 99 % | ASTM D2042 |
| Particle size | 200 – 600 mesh | Sieve |
| Typical dosage | Ink varnish: 20–40 % in oil | |
| Packing | 25 kg paper bags with PE liner, palletized. | |
Typical values. The final specification is confirmed in the COA of each shipment.

