Shale Stabilization with Gilsonite

Shale instability is one of the most expensive problems in drilling. Swelling, sloughing and caving shales can cause stuck pipe, tight hole and lost time. Gilsonite helps stabilize shale by physically sealing it.
Why shales fail
Shales contain clays and micro-fractures. When mud filtrate enters, pore pressure near the wellbore rises, clays hydrate and the rock weakens.
Mechanical sealing
Deformable gilsonite particles enter micro-fractures and bedding planes and plug them. This slows pressure transmission and filtrate invasion, keeping the near-wellbore rock stronger.

Chemical and mechanical approach
Gilsonite works best alongside chemical inhibitors such as potassium chloride, glycols or amine inhibitors. The inhibitor reduces clay hydration; gilsonite reduces the volume of water reaching the clay.
Signs that gilsonite is working
- Firmer, sharper cuttings
- Less cavings on the shakers
- Smoother trips and lower torque
Water-based systems
In water-based mud, sulphonated asphalt is a convenient water-dispersible option.
Laboratory evaluation
| Test | Purpose |
|---|---|
| Linear swell meter | Measures shale swelling |
| Hot-roll dispersion | Measures cuttings recovery |
| Pore pressure transmission | Measures sealing effect |
Field tips
- Start treatment before entering reactive shale.
- Maintain concentration as it is consumed on cuttings.
- Monitor shaker cuttings shape and size.
Learn more about sulphonated asphalt vs. gilsonite, or see our drilling fluid grade gilsonite.
Recommended product
Drilling Fluid Grade Gilsonite
| Property | Typical value | Test method |
|---|---|---|
| Appearance | Black, shiny powder | Visual |
| Softening point (R&B) | 160 – 220 °C (grades) | ASTM D36 |
| Ash content | 3 – 8 % | ASTM D3174 |
| Solubility in TCE | 95 – 99 % | ASTM D2042 |
| Specific gravity @ 25°C | 1.04 – 1.06 | ASTM D70 |
| Moisture, max | 1 % | ASTM D95 |
| Particle size | 75 – 200 µm | Sieve |
| Typical dosage | 2 – 8 lb/bbl | |
| Packing | 25 kg (50 lb) bags palletized; 1 MT jumbo bags. | |
Typical values. The final specification is confirmed in the COA of each shipment.


