Ink

Ink–Water Balance in Offset Printing and Gilsonite

· 1 min read · Sun Gilsonite Technical Team

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Ink–Water Balance in Offset Printing and Gilsonite – Gilsonite pallets with cap sheets in storage

In offset lithography, ink and fountain solution must coexist on the plate. Gilsonite affects emulsification.

Why balance matters

Too much water causes washed-out prints; too little causes scumming.

Gilsonite effects

Gilsonite is hydrophobic and helps reduce excessive water pick-up, giving more stable emulsification.

Printed 25 kg gilsonite bag – ink application

Testing

Use a lithotronic or duke emulsification tester to compare formulations.

Ideal behaviour

Offset inks should take up a limited, stable amount of fountain solution and release it easily. Too much water causes weak, washed-out prints; too little causes scumming.

Gilsonite’s effect

Gilsonite is hydrophobic, which helps limit excessive water pick-up and stabilizes the emulsion.

Testing

Test What it shows
Water pick-up (lithotronic) Emulsification behaviour
Press trials Real performance

Adjust gilsonite and other resins to reach the target emulsification curve.

See ink grade gilsonite. Related: runability and misting.

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Data sheet

Ink & Paint Grade Gilsonite

Data sheet – Ink & Paint Grade Gilsonite
PropertyTypical valueTest method
AppearanceDark brown–black powderVisual
Softening point (R&B)150 – 180 °CASTM D36
Ash content, max3 %ASTM D3174
Moisture, max1 %ASTM D95
Solubility in toluene, min99 %ASTM D2042
Particle size200 – 600 meshSieve
Typical dosageInk varnish: 20–40 % in oil
Packing25 kg paper bags with PE liner, palletized.

Typical values. The final specification is confirmed in the COA of each shipment.

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