Gilsonite Pavement Sealer: A Complete Guide

Gilsonite-based pavement sealers are used to protect and renew asphalt surfaces such as parking lots, driveways and airport pavements.
What a gilsonite sealer does
- Penetrates and bonds to aged asphalt
- Fills fine surface voids
- Restores a deep black colour
- Protects against water, oxidation and UV
Types
- Solvent-based gilsonite sealers – gilsonite dissolved in solvent, penetrating and fast-drying
- Emulsion sealers – gilsonite blended in asphalt emulsion, water-based

Application
- Clean the surface thoroughly
- Repair cracks and potholes
- Apply sealer by spray or squeegee in thin coats
- Allow to cure before opening to traffic
Frequency
Every 2–4 years depending on traffic and climate.
Why seal asphalt at all?
Sun, oxygen and water slowly harden the binder at the surface of asphalt. The surface turns grey, fine aggregate starts to ravel and small cracks appear. A sealer replaces lost binder at the surface, closes fine voids and slows further ageing.
Gilsonite sealer vs. other sealers
| Sealer type | Strengths | Limitations |
|---|---|---|
| Gilsonite solvent sealer | Deep penetration, fast drying, rich black | Solvent content, VOC rules |
| Asphalt emulsion sealer | Low VOC, easy clean-up | Slower cure, less penetration |
| Refined tar sealer | Fuel resistant | Restricted in many regions |
| Acrylic sealers | Colours available | Higher cost |
Where gilsonite sealers work best
Parking lots, driveways, airport aprons and low-speed roads where appearance and surface protection matter.
Typical results
A properly applied gilsonite sealer darkens the surface immediately, reduces water ingress and can extend the time before resurfacing is needed.
See sealer and filler grade gilsonite and crack filler guide.
Recommended product
Sealer & Filler Grade Gilsonite
| Property | Typical value | Test method |
|---|---|---|
| Appearance | Black powder | Visual |
| Softening point (R&B) | 150 – 180 °C | ASTM D36 |
| Ash content, max | 5 % | ASTM D3174 |
| Moisture, max | 1 % | ASTM D95 |
| Solubility in toluene, min | 98 % | ASTM D2042 |
| Particle size | ≤ 200 mesh | Sieve |
| Typical dosage | Sealer: 15 – 35 % | |
| Packing | 25 kg bags palletized. | |
Typical values. The final specification is confirmed in the COA of each shipment.


