Sealer & Filler

Gilsonite Crack Fillers for Asphalt and Concrete

· 1 min read · Sun Gilsonite Technical Team

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Gilsonite Crack Fillers for Asphalt and Concrete – Strapped and wrapped gilsonite pallets ready to ship

Sealing cracks keeps water out of the pavement structure and slows deterioration.

Crack filler vs. crack sealant

  • Fillers: placed in non-working cracks, often stiffer
  • Sealants: elastic materials for working cracks that move with temperature

Gilsonite’s role

Adds hardness, tack-free surface and resistance to tracking in hot weather.

Rows of palletized gilsonite in the loading yard – sealer & filler application

Application

  1. Clean and dry cracks (air blow or rout)
  2. Heat filler as specified
  3. Fill cracks flush or slightly overbanded
  4. Allow to cool

Choosing the right material

Crack width Typical treatment
< 3 mm Surface sealer or fog seal
3–20 mm Crack sealant or filler
> 20 mm Patch with asphalt mix

Hot-pour vs. cold-pour

  • Hot-pour fillers are melted in a kettle and give the most durable result.
  • Cold-pour fillers are convenient for small jobs and maintenance crews.

Role of gilsonite

Gilsonite increases hardness and softening point, so the filler does not soften and track in summer heat, and leaves a firm, non-tacky surface.

Common mistakes

  • Filling wet or dirty cracks – the filler will not bond.
  • Overfilling far beyond the crack – it can be picked up by tyres.
  • Sealing in very hot weather when cracks are at their narrowest.

See sealer and filler grade gilsonite.

Recommended product

Data sheet

Sealer & Filler Grade Gilsonite

Data sheet – Sealer & Filler Grade Gilsonite
PropertyTypical valueTest method
AppearanceBlack powderVisual
Softening point (R&B)150 – 180 °CASTM D36
Ash content, max5 %ASTM D3174
Moisture, max1 %ASTM D95
Solubility in toluene, min98 %ASTM D2042
Particle size≤ 200 meshSieve
Typical dosageSealer: 15 – 35 %
Packing25 kg bags palletized.

Typical values. The final specification is confirmed in the COA of each shipment.

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