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Gilsonite in Printing Inks: Why Ink Makers Use It

· 1 min read · Sun Gilsonite Technical Team

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Gilsonite in Printing Inks: Why Ink Makers Use It – Printed 25 kg gilsonite bag

Gilsonite has been used in black printing inks for more than a century. It is especially common in news inks and other black offset inks, where it acts as a low-cost resin and colour booster.

What gilsonite does in ink

  • Deepens black colour and improves jetness
  • Wets carbon black pigment, helping dispersion
  • Improves flow and runability on the press
  • Reduces misting and improves ink–water balance
  • Lowers cost by partly replacing more expensive resins

How it is used

Gilsonite is usually dissolved in mineral oil or vegetable oil to make a varnish. This varnish is then combined with carbon black and other resins to make the ink.

Shiny black gilsonite lumps – ink application

Typical grades

Low-ash, fine ink grade gilsonite with good solubility is preferred. Softening point affects varnish viscosity.

Ink types

  • Coldset news inks
  • Black heatset inks
  • Letterpress and flexographic blacks
  • Carbon paper and specialty inks

Typical black ink composition

Component Typical share Role
Carbon black 12–20 % Pigment
Gilsonite varnish 15–40 % Resin, colour booster
Other resins (hydrocarbon, rosin) 0–20 % Body, gloss
Mineral or vegetable oil balance Vehicle
Additives (wax, anti-set-off) 1–5 % Performance

Selecting gilsonite for ink

  • Low ash to protect rollers and plates
  • High solubility for clean, filterable varnish
  • Consistent softening point for stable viscosity

Benefits for printers

Stronger black at the same pigment level, cleaner printing, less misting and good stability on press.

Read making gilsonite ink varnish and see micronized gilsonite.

Recommended product

Data sheet

Ink & Paint Grade Gilsonite

Data sheet – Ink & Paint Grade Gilsonite
PropertyTypical valueTest method
AppearanceDark brown–black powderVisual
Softening point (R&B)150 – 180 °CASTM D36
Ash content, max3 %ASTM D3174
Moisture, max1 %ASTM D95
Solubility in toluene, min99 %ASTM D2042
Particle size200 – 600 meshSieve
Typical dosageInk varnish: 20–40 % in oil
Packing25 kg paper bags with PE liner, palletized.

Typical values. The final specification is confirmed in the COA of each shipment.

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