Making Gilsonite Varnish for Paints
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A gilsonite varnish simplifies paint production.
Steps
- Charge solvent or oil into a stirred tank.
- Heat if using oils (150–200°C) or keep cool for solvents with good ventilation.
- Add gilsonite slowly.
- Mix until fully dissolved.
- Filter.
Typical concentration
30–50% solids in solvent.

Uses
The varnish can be blended with alkyds, oils and pigments to make finished paints.
Choosing concentration
| Use | Typical concentration |
|---|---|
| Thin stains | 10–20 % |
| General paint varnish | 30–50 % |
| Heavy coatings | 50–60 % |
Process control
- Add gilsonite slowly to avoid lumps.
- Keep temperature controlled when using oils.
- Measure viscosity at a fixed temperature.
Filtering
Filter through 50–100 µm bags to remove insoluble ash and grit.
Storage
Store in closed containers; stir before use if any settling occurs.
See paint grade gilsonite and solubility guide.
Recommended product
Data sheet
Ink & Paint Grade Gilsonite
| Property | Typical value | Test method |
|---|---|---|
| Appearance | Dark brown–black powder | Visual |
| Softening point (R&B) | 150 – 180 °C | ASTM D36 |
| Ash content, max | 3 % | ASTM D3174 |
| Moisture, max | 1 % | ASTM D95 |
| Solubility in toluene, min | 99 % | ASTM D2042 |
| Particle size | 200 – 600 mesh | Sieve |
| Typical dosage | Ink varnish: 20–40 % in oil | |
| Packing | 25 kg paper bags with PE liner, palletized. | |
Typical values. The final specification is confirmed in the COA of each shipment.
