Paving

Rehabilitation Overlays with Gilsonite Asphalt

· 1 min read · Sun Gilsonite Technical Team

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Rehabilitation Overlays with Gilsonite Asphalt – Export pallets of 25 kg gilsonite bags with top caps

When a road reaches the end of its surface life, an overlay restores ride quality and structure. Gilsonite can make the overlay last longer.

Before overlay

  • Mill rutted or cracked surface
  • Repair base failures
  • Seal cracks
  • Apply tack coat

Overlay design

  • Use gilsonite-modified mix in the surface layer for rut resistance
  • Choose thickness based on traffic and condition
Truck loading of 25 kg gilsonite bags – paving application

Reflective cracking

Very stiff overlays can reflect underlying cracks. Use interlayers or adequate thickness where cracking is severe.

Benefits

A durable overlay with longer life before the next intervention.

Overlay design checklist

Item Consideration
Existing condition Cracks, ruts, structural capacity
Milling depth Remove distressed layers
Tack coat Ensure bond
Overlay thickness Traffic and structure
Binder Gilsonite-modified for rut resistance

Managing reflective cracking

Use crack sealing, interlayers or thicker overlays where existing cracking is severe.

See asphalt modifier gilsonite and pavement preservation.

Recommended product

Data sheet

Asphalt Modifier Grade Gilsonite

Data sheet – Asphalt Modifier Grade Gilsonite
PropertyTypical valueTest method
AppearanceBlack powder or granulesVisual
Softening point (R&B)150 – 200 °CASTM D36
Ash content, max8 %ASTM D3174
Moisture, max1 %ASTM D95
Solubility in TCE, min95 %ASTM D2042
Specific gravity @ 25°C1.04 – 1.10ASTM D70
Particle sizePowder ≤ 200 mesh / granular 1–5 mmSieve
Typical dosage4 – 12 % by weight of binder
Packing25 kg bags, meltable bags or 1 MT jumbo bags.

Typical values. The final specification is confirmed in the COA of each shipment.

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