
Casting
Gilsonite in Cast Iron Pipe Fittings and Valve Castings
Pipe fittings, valve bodies and manhole covers are produced in large quantities in green sand foundries. Surface quality…
Casting process guides and how carbon additives improve surface finish, shake-out and casting quality.

Pipe fittings, valve bodies and manhole covers are produced in large quantities in green sand foundries. Surface quality…

Shake-out is where castings are separated from their moulds. Sand that sticks to castings slows production and increases…

A smooth as-cast surface reduces machining, grinding and blasting time. These are the main levers. Finer sand gives…

Green sand casting is the most widely used metal casting method in the world. "Green" means the sand…
| Property | Typical value | Test method |
|---|---|---|
| Appearance | Black powder | Visual |
| Particle size | 100 – 300 mesh | Sieve |
| Volatile matter | 55 – 75 % | ASTM D3175 |
| Ash content, max | 5 % | ASTM D3174 |
| Moisture, max | 1 % | ASTM D95 |
| Softening point (R&B) | 150 – 200 °C | ASTM D36 |
| Typical dosage | 0.3 – 1.0 % (iron) | |
| Packing | 25 kg bags palletized; 1 MT jumbo bags for blending plants. | |
Typical values. The final specification is confirmed in the COA of each shipment.
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